Maria Roboter / Engineering guide

Technical evaluation for used paper machines.

A specification starts the conversation. Condition, process fit and the move to your plant define the questions that follow. Build a clear picture before you commit.

Maria Roboter GmbH Technical Team
Published 18 September 2026 · Updated 15 October 2026

What should a technical evaluation establish?

A used paper machine review should establish equipment identity and supply scope, mechanical and electrical condition, process suitability, documentation quality, dismantling and transport needs, refurbishment requirements and the total restart cost framework. Each conclusion needs a clear evidence basis.

01 / Organise the evidence

Build your equipment review brief.

Select the status that describes your current information in each domain. Use the result to prepare questions for your technical team or an agreed professional assessment.

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Evidence received ≠ technically verified. Review each source for relevance, completeness and consistency with the actual machine.

02 / Review the complete project

Eight domains. One connected assessment.

Open each domain for practical checks and useful evidence. Apply the framework to the actual machine, its operating history and the requirements of the destination plant.

01

Mechanical Evaluation Framework

Structural integrity

  • Main frames, welds, fatigue zones, corrosion, previous repairs and foundation interfaces
  • Machine alignment, visible distortion, access platforms, guards and lifting provisions
  • Signs of leakage, contamination, overheating, abnormal wear or long-term shutdown damage

Rotating and process equipment

  • Rolls, bearings, gearboxes, couplings, pumps, refiners, fans and hydraulic systems
  • Vibration history, lubrication records, clearances, balancing and alignment evidence
  • Wear parts, spare-parts availability, recent rebuilds and known operating restrictions

Decision rule: condition statements should be linked to inspection evidence, maintenance records or measurements. If evidence is unavailable, the point remains an open risk rather than an assumed fact.

Useful evidence

Maintenance history, detailed photos, repairs, condition measurements and spare-parts records.

02

Electrical, Drives & Automation Compatibility

  • Site voltage, frequency, installed motor data, MCCs, transformers and cable scope
  • DC or AC drive platforms, obsolescence status and availability of replacement components
  • PLC, HMI, DCS and QCS architecture, software licences, backups and source files
  • Instrumentation, field devices, safety circuits, interlocks and required compliance upgrades
  • Interfaces between the machine, stock preparation, utilities and the buyer's existing plant

A machine can be mechanically usable and still require major automation investment. Electrical compatibility must therefore be priced before the purchase decision, not after delivery.

Useful evidence

Motor and drive lists, electrical drawings, hardware inventory, software licences and control-system backups.

03

Process Fit & Production-Capacity Review

  • Target paper or board grade, basis-weight range, furnish and recycled-fibre content
  • Trim width, design speed, proven operating speed, daily output and efficiency assumptions
  • Stock-preparation capacity, approach flow, screening, cleaning, refining and broke handling
  • Steam, condensate, vacuum, compressed air, fresh water, effluent and electrical demand
  • Quality-control requirements and bottlenecks that can limit the stated production figure

Important: indicative capacity is not a guarantee. It must be reconciled against furnish, grade, basis weight, operating history, utilities and the planned configuration at the destination mill.

Useful evidence

Production records, grade and furnish data, basis-weight range, process flows and utility requirements.

04

Dismantling Engineering & Risk Management

  • Installed-condition survey, scope boundaries and identification of included auxiliaries
  • Access routes, cranes, lifting points, working height, split lines and shutdown restrictions
  • Component tags, cable and pipe identification, photo register and drawing references
  • Preservation of rolls, tanks, piping, instruments, panels and precision components
  • Packing-list structure, missing-parts control and sequence planning for reinstallation

Inspection while the equipment is still installed reduces uncertainty because interfaces, access and the relationship between main equipment and auxiliaries remain visible.

Useful evidence

Layouts, supply boundaries, access information, lifting provisions and a component-marking plan.

05

Transport Engineering & Export Planning

  • Component weights, dimensions, centres of gravity and certified lifting information where available
  • Container, flat-rack, open-top, breakbulk or heavy-lift transport requirements
  • Factory-to-port route, permits, bridge and height restrictions, loading windows and storage
  • Seaworthy packing, corrosion protection, package identification and insurance evidence
  • Commercial invoice, packing list, export declaration, origin documents, VGM and bill of lading as applicable

The agreed Incoterm must match the actual scope. EXW, FCA and CIF allocate cost and responsibility differently and should not be treated as interchangeable quotations.

Useful evidence

Component dimensions and weights, handling instructions, route survey and packing specifications.

06

Refurbishment Cost Model

A realistic budget should include more than the equipment purchase price:

  • Inspection, engineering and missing-data verification
  • Dismantling, cranes, loading, marking, packing and inland transport
  • Ocean freight, insurance, customs, taxes and destination handling
  • Mechanical overhaul, wear parts, motors, drives, automation and safety upgrades
  • Civil works, foundations, piping, electrical installation, erection and commissioning
  • Contingency for incomplete documentation, hidden damage and scope gaps

The most useful comparison is total landed-and-restarted cost versus a technically equivalent new solution, including schedule and risk—not purchase price alone.

Useful evidence

Condition findings, parts lists, repair scope and supplier quotations for proposed work.

07

Economic Viability & Investment Decision

The investment case should combine technical evidence with commercial assumptions:

  • Replacement cost, acquisition price and total project CAPEX
  • Expected production ramp-up, product margin, energy and labour assumptions
  • Lead-time advantage versus new equipment and the cost of delayed production
  • Remaining life, maintenance burden, spare-parts strategy and modernization roadmap
  • Best case, base case and downside case with transparent contingencies

Go/no-go logic: proceed only when critical technical fit is confirmed, unresolved risks are priced, and the buyer understands which performance points are documented, reported or still subject to verification.

Useful evidence

Equipment offer, implementation quotations, restart budget, operating assumptions and contingencies.

08

Legal, Seller & Scope Verification

  • Seller identity, authority to sell and clear identification of the offered asset
  • Included and excluded equipment, spare parts, documentation and software
  • Payment milestones, inspection rights, removal deadline and site obligations
  • Incoterm, transfer of risk, warranties or exclusions and dispute provisions
  • Import eligibility and destination-country requirements for used industrial machinery

Commercial and legal review should be completed by the buyer's qualified advisers. Technical review does not replace contract, tax, customs or legal due diligence.

Useful evidence

Asset identifiers, itemised offer, inclusions and exclusions, inspection access and agreed responsibilities.

03 / Make the findings useful

What belongs in your decision file?

Identity & evidence.

Machine identity, configuration and supply scope. An evidence register, document references and a clear missing-information list.

Fit & open risks.

Process fit against your product and capacity target, condition observations and a risk register distinguishing confirmed information from unresolved points.

Move & restart.

Dismantling, packing and logistics assumptions, a preliminary refurbishment and total-project cost framework, and the next checks before commitment.

Direct answers

Questions before purchase.

What is a used paper machine technical evaluation?

It is a structured review of machine identity, process fit, mechanical and electrical condition, documentation, relocation risk and total restart cost before purchase.

Should equipment be inspected while it is still installed?

Yes, when possible. Installed inspection helps verify configuration, interfaces, access, visible condition and dismantling requirements before those relationships are lost.

Which documents are most important?

Priority documents include machine lists, general arrangements, process flows, motor and drive lists, electrical drawings, automation backups, maintenance history, rebuild records, spare-parts lists and production data.

Does an inspection guarantee machine performance?

No. Inspection reduces uncertainty, but final performance depends on condition, furnish, grade, utilities, refurbishment, installation, commissioning and operating practice.

Can Maria Roboter support dismantling and delivery?

Project scope can include technical clarification, site inspection, dismantling planning, match-marking, export packing and international delivery, subject to agreed requirements.

Does evidence received mean the equipment has been verified?

No. The review builder records the document status you select. A professional assessment must examine the evidence, confirm its relevance to the actual equipment and identify any checks that remain open.

Continue your technical review.

Turn the questions into an agreed assessment.

This guide structures an initial review. Maria Roboter can quote a document assessment, site inspection or relocation readiness assignment with defined checks and deliverables.

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© 2026 Maria Roboter GmbH · Original guide text and page design.

For internal project evaluation. Republishing or commercial reuse of the original content and design requires written permission. The review brief generated by the tool may be used for your project.

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